Top Industrial Ball Valve Manufacturer in Bahrain | Zebco

Zebco manufactures high-performance ball valves in Bahrain, designed for precise flow control and long-lasting durability. Trusted by industries, our ball valves deliver unmatched reliability and efficiency for diverse applications.

Product Description

DESIGN:API 6D/ASME B16
FACE TO FACE:ASME B 16.10/API 6D
END TO END:W / BW / Flanged / RTJ ends
PRESSURE - TEMP. RATING:ASME B 16.34
MATERIALS (BODY | BONNET):3 Pieces/ 4 Pieces Design - CS/ SS/ALLOY STEEL/ DSS/ NI-ALLOYS/ BRONZE
FLANGE END:ASME B 16.5
TEST STANDARD:API 6D / API 598
OPERATION:Manual | Gear | Actuated
Size:1/2'-12' (15mm - 300mm)
Class:150# - 2500#
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ZEBCO BALL VALVES: BUILT TO PERFORM IN BAHRAIN’S DEMANDING INDUSTRIES

No. 1 MANUFACTURER, EXPORTER, AND SUPPLIER OF premium quality API Approved Ball Valve IN BAHRAIN

Zebco specializes in manufacturing high-quality ball valves, including our API 6D trunnion-mounted models up to 42” for critical applications. With years of experience and cutting-edge facilities, we can also produce larger valves tailored to your specific needs.

Our valves come in both soft-seated and metal-seated designs, ensuring leak-proof performance in tough conditions like high temperatures, cryogenic environments, and abrasion. The top-entry trunnion design makes maintenance quick and easy, minimizing downtime.

We offer bolted and welded construction, ideal for buried applications, and all our valves undergo fire-safe testing and meet emission standards. With an ASME Class range from 150 to 2500, we also provide CE marking and SIL certification for extra peace of mind

Why Choose Zebco Ball Valves?

  • Built to Last: Our valves are designed for long-lasting performance and reliability in critical applications.
  • Customizable Solutions: Whether it’s soft-seated or metal-seated, we offer designs that fit your specific needs.
  • Hassle-Free Maintenance: Zebco valves are built for easy in-line maintenance, helping reduce downtime and keep your operations running smoothly.
  • Safety First: With rigorous testing and compliance with industry standards, Zebco valves ensure safety and reliability in demanding environments..

WHY BALL VALVES ARE ESSENTIAL FOR BAHRAIN’S CRITICAL INDUSTRIAL APPLICATIONS

  • Reliable Flow Control: Ball valves provide precise and dependable flow control, making them a go-to solution for critical industries in Bahrain, such as oil & gas and petrochemicals.
  • Built to Last: With their robust design, ball valves are incredibly durable, able to withstand high pressures and temperatures, making them ideal for Bahrain’s demanding industrial environments.
  • Quick and Easy Operation: The simple, straightforward design allows for quick opening and closing, ensuring that operations in Bahrain’s fast-paced industries run smoothly with minimal downtime.
  • Leak-Proof Performance: Ball valves offer excellent sealing, preventing leaks even in the harshest conditions, which is crucial for Bahrain’s high-stakes sectors like power generation and oil refining.
  • Versatile for Every Industry: Whether it’s for high-pressure pipelines or multi-port flow systems, ball valves are versatile enough to serve a wide variety of industries in Bahrain, ensuring the right solution for every need.
  • Maintenance Made Simple: Ball valves are designed for easy in-line maintenance, minimizing downtime and making them a cost-effective choice for operations in Bahrain that rely on high uptime.
  • Space-Saving: With their compact design, ball valves are perfect for installations where space is limited, making them an efficient choice for Bahrain’s growing industrial infrastructure.
  • Affordable Yet Reliable: Offering long-lasting performance with minimal components, ball valves deliver exceptional value for industries in Bahrain, providing a reliable and cost-effective solution for years.

HOW ZEBCO BALL VALVES ARE BUILT: A LOOK AT THEIR CONSTRUCTION

The Swing Check Valve is a one-piece body, top entry design for reliable operation and extended seat seal life. Top entry construction allows field service and in-line maintenance if necessary. All major components of the check valve are normally made from cast and wrought forms, allowing the use of a variety of widely accepted materials. The full bore to API-6D assures unrestricted flow and allows pigging and hot tapping.

Construction

FORGED STEEL, SIDE ENTRY SPLIT BOLTED BODY, SEAT SUPPORTED FLOATING BALL, SOFT OR METAL SEATED, ANTI BLOW-OUT STEM, ANTISTATIC DEVICE, FIRESAFE DESIGN

Forged Steel
1. BODYThe body is forged in carbon, stainless and other CRA steels commonly used in the O&G industry suchas Duplex, Super Duplex and Nickel Alloys . Its design is in compliance with the relevant API and ASMEStandards. Threaded plugged connections are provided for the vent and drain functions.
2. SEAT RINGSFloating, renewable metallic rings are supplied as a standard with a soft thermoplastic insert that provides a Zero Leakage seal. Insert material is selected based on valve pressure/temperature design conditions. Springs keep the seats pushed against the ball to ensure a tight seal at low pressure and allow the same to slide back to release any overpressure in the body cavity (Single Piston Effect). In some instances seat rings can be required to effect a double seal – from the line as well as from the body cavity – (Double Piston Effect). In this case a relief valve may be required to release the cavity overpressure. For special services (slurry, presence of solids, high temperature) the soft insert can be replaced by a hard facing with Tungsten or Chrome Carbides Coating (Metal Seated).
3. BALLThe ball is supported and guided by an external trunnion ( sizes ≤ 6” RB ) or internal trunnion plates (sizes ≥ 6” FB). It makes a 90° movement from the fully open to the fully closed position driven by the stem connected to a slot in the ball. Its circular opening allows for minimal pressure losses and, in Full Bore execution, for the passage of inspection/cleaning devices (Piggable). In metal seated execution the sealing area of the ball is also coated with Tungsten or Chrome Carbides and lapped with the seats to obtain a tight sealing.
4. STEMThe stem is designed to comply with relevant API Standard requirements. It is inserted from inside the body through the bonnet and the adapter plate to connect with the operator and its shouldered design ensures that it cannot be ejected by the internal pressure (Anti Blow-Out). It houses the stem sealings, either elastomeric O-Rings or thermoplastic Lip Seals, designed to meet the most stringent Fugitive Emissions requirements. A Graphite ring integrates the set of sealings as a Firesafe barrier.
5. BONNETThe bonnet is fixed to the body by means of cap screws. Its internal surfaces are the sealing areas of the dynamic stem seals and can be overlayed with CRA to prevent corrosion and ensure sealing continuity over time against aggressive media.
6. CLOSURESThe closures are bolted to the body by means of fully threaded studs and nuts. They are machined to the specified ends ( Flanged, Butt Weld, Hub ) for connection to the line. The closures accommodate the springs and the seat rings and, same as the bonnet, can be internally overlayed with CRA in the area of the seat dynamic seals.
7. ADAPTER PLATEThe adapter plate is the upper flange for connection to the operator, either Gear or any type of Actuator. It is designed and sized in accordance with ISO 5211.
8. BODY BOLTINGBody studs and nuts are supplied in materials according to ASTM standard and can be coated to any special requirement. The body to closure connection is designed according to ASME VIII Div. 1

BALL VALVE

Construction
No.Name of PartCARBON STEELSTAINLESS STEEL
1Body End CapASTM A216 - WCBASTM A351-CF8M
2NutCarbon Steel/GR.2HAISI/ASME 304/GR.8
3Body Joint BoltCarbon Steel/GR.B7AISI/ASME 304/GR.B8
4Body GasketPTFEPTFE
5BallASTM A351-CF8M/316ASTM A351-CF8M/316
6SeatPTFEPTFE
7BodyASTM A216 - WCBASTM A351-CF8M
8StemASTM A276-316ASTM A276-316
9Stem Thrust washerPTFEPTFE
10Stem PackingPTFEPTFE
11Gland FlangeASTM A351-CF8ASTM A351-CF8
12Handle StopAISI/ASME 304AISI/ASME 304
13Snap ringAISI/ASME 420AISI/ASME 420
14HandleCarbon SteelCarbon Steel
15Gland BoltAISI/ASME 304AISI/ASME 304
16WasherAISI/ASME 304AISI/ASME 304
17Cap ScrewAISI/ASME 304AISI/ASME 304
18Anti-static Device316SS316SS

Zebco Provides Valve Solutions for Bahrain’s Sectors

Zebco Engineering delivers high-performance valves for Bahrain’s النفط والغاز (oil and gas), البتروكيماويات(petrochemicals), and توليد الطاقة (power generation) industries.

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Zebco Valves : Supporting Industries Globally

Find reliable customized valve solutions for industries of the kingdom of Bahrain. Zebco Engineering LLP offers quality gate, globe, ball, and butterfly valves meeting international standard requirements, tailored to a wide range of applications.

Let’s Get Started

Our team is here to help with all your industrial needs. Reach out to us today, and let Zebco Engineering provide the solutions you're looking for.

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