Zebco: Leading Supplier of API Butterfly Valves for Bahrain

Zebco is a top manufacturer of butterfly valves in Bahrain, offering wafer, lug, flanged, and triple-offset designs. Our valves ensure durability and precise flow control for various industrial applications.

Product Description

Design:API 609 , ANSI B16.34 , BS 5155
Face to Face:API 609 , BS 5155 , ANSI B16.10
End to End:Wafer, Lugged, Flanged
SPECIALITY:Double Offset / Tripal Offset
MATERIALS (BODY | BONNET):CS / SS / Alloys / Monel / Hastalloys / Bronze MOC
MOUNTING FLANG:ISO5211
TEST STANDARD:API 598, BS 5155
OPERATION:Lever | Gear | Pneumatic operated | Electrical Actuated
Size:1 -36 (15NB - 900NB)
Class:150#-600#, PN10, PN16, PN25, PN40
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INTRODUCTION TO ZEBCO BUTTERFLY VALVES FOR BAHRAIN’S INDUSTRIES

Top MANUFACTURER, EXPORTER, AND SUPPLIER OF High Quality Butterfly Valve VALVE IN BAHRAIN

Zebco is your go-to partner for high-performance butterfly valves, trusted by industries worldwide. Designed for easy installation, low maintenance, and precise fluid control, our valves are built to handle the most demanding applications. With a wide range of sizes and pressure ratings, they are crafted from robust materials and meet stringent API standards to deliver unmatched durability and reliable performance.

We offer various types of butterfly valves to cater to different needs. For low-pressure systems, our Centric (Resilient-Seated) Butterfly Valves provide excellent sealing. Double Eccentric (High-Performance) Butterfly Valves are perfect for medium-pressure applications, while Triple Eccentric (Metal-Seated) Butterfly Valves excel in high-pressure, high-temperature environments. Additionally, our Wafer-Type Butterfly Valves are ideal for space-saving installations, and Lug-Type Butterfly Valves make installation and maintenance a breeze.

At Zebco, we’re committed to providing reliable, efficient, and cost-effective solutions. Let us help you find the perfect butterfly valve for your operations. Reach out today to explore our range!

HOW ZEBCO BUTTERFLY VALVES IMPROVE EFFICIENCY AND SAFETY IN BAHRAIN

  • Compact and Lightweight Design: Butterfly valves are compact and easy to install, perfect for industries in Bahrain where space is at a premium. They help make the most out of every inch of your system.
  • Cost-Effective: With their simple design, butterfly valves are budget-friendly without compromising on performance. This makes them an excellent choice for industries like oil & gas and petrochemicals in Bahrain, where cost efficiency matters.
  • Reliable Flow Control: Whether it’s regulating water, chemicals, or gases, butterfly valves provide smooth and reliable flow control, ensuring that systems in Bahrain’s industrial sectors run efficiently without a hitch.
  • Quick and Easy Operation: The quarter-turn design of butterfly valves makes them fast to open and close, so your team in Bahrain can keep things moving without unnecessary delays.
  • Durability and Longevity: Designed to handle tough conditions, butterfly valves can endure the high pressures, temperatures, and corrosive environments commonly found in Bahrain’s industries—keeping operations running smoothly for years.
  • Versatile for All Industries: From oil & gas to manufacturing, butterfly valves are adaptable to a wide range of applications in Bahrain, making them a go-to solution for different needs across industries.
  • Low Maintenance: With fewer parts and a simple design, butterfly valves require minimal maintenance, freeing up your time and resources for other priorities in Bahrain’s busy industrial sectors.
  • Easy to Integrate: Whether it’s a wafer, lug, or flanged model, butterfly valves can seamlessly fit into your existing systems, making them a great option for industries in Bahrain looking for hassle-free solutions.
  • Energy Saving: These valves are energy-efficient, reducing operating costs while helping Bahrain’s industries minimize their environmental footprint, a crucial consideration for sustainable operations.

UNDERSTANDING THE CONSTRUCTION OF BUTTERFLY VALVES

The Swing Check Valve is a one-piece body, top entry design for reliable operation and extended seat seal life. Top entry construction allows field service and in-line maintenance if necessary. All major components of the check valve are normally made from cast and wrought forms, allowing the use of a variety of widely accepted materials. The full bore to API-6D assures unrestricted flow and allows pigging and hot tapping.

Construction

FORGED STEEL, SIDE ENTRY SPLIT BOLTED BODY, SEAT SUPPORTED FLOATING BALL, SOFT OR METAL SEATED, ANTI BLOW-OUT STEM, ANTISTATIC DEVICE, FIRESAFE DESIGN

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SEAT INSERT

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DISC TO STEM LINKAGE

1. VALVE BODYThe body is cast in carbon or stainless steel and is also available in many other CRA. For severe services and large valve sizes it can be internally lined or fully cladded instead of having solid CRA. The internal profile is designed in order to minimize pressure losses, and basic dimensions (face to face and wall thickness) comply with API 609 and ISO5752 standards. Body style can be wafer or wafer LUG type, flanged, or buttweld. Body connections can be provided as per ASME B 16.5 RF or RTJ, as well as BW end or hub connection are available.
2. SEAT INSERTThe seat insert can be proposed with different solutions, against different service severity scenarios. A plastic (PTFE/PEEK/PA/...) insert can be chosen as well as laminated graphite/metallic inserts, for metal to metal seating. The seat insert is located in the body, to enhance the tightness capability, been working in expansion only. For wafer style valves only, it is located on the disc. Seating geometry is of triple eccentric type, ensuring the best result in terms of seating effort against tightness level achievable.
3. DISCThe disc is the main part of the trim and allows fluid control, as well as tight shut off capability. It comes in forged or cast steel ort CRA for diameters up to 12” and in cast steel for larger diameters. Its shape is optimized in order to avoid turbulences and is assisted by a spring in closed position. Each component is verified with Fem-FEA analisys in order to deliver the seating torque uniformly to the seat and ensure the highest rigidity against both seating directions.
4. STEMThe valve is operated through the stem rotation, which hold the pressure thrust and increase the disc stiffness. Stem is connected to the disc through non-shear pins, which increase the torsional resistance of the stem and do not transmit the torque through shear resistance of the pins.
5. STEAM SEALThe stem is sealed through an O-Ring arrangement for regular temperature applications and mild environments. STEM SEAL An energized lip seal is used for low torque demand and/or cryogenic services. For high temperatures, fire safe design, or when a stuffing box is preferred, a graphite packing is provided, with the top level FE qualifications in order to reduce fluid losses.
6. OPERATORThe quarter turn operators are worm type gearboxes. The valve can be easily interfaced with electric or linear actuators through standard ISO5211 flange.

WAFER TYPE BUTTERFLY VALVE

Construction
Construction
No.Name of PartNAME OF PARTASTM Specification
JISASTM
1BODYCAST IRONFC 200A126 CLASS B
DUCTILE IRONFCD 450A536-65-45-12
2DiscDUCTILE IRONFCD 450A536-65-45-12
STAINLESS STEELSCS 13A351 CF8
SCS 14A351 CF8M
3SHAFTSTAINLESS STEELSUS 410A182 F410
SUS 316A182 F316
SUS 304A182 F304
4SEATRUBBERBUNA-N(NBR)
EPDM (1)
5SET BOLTSTAINLESS STEELSUS 316A182 F316
6WORM GEAR BOXCAST IRONFC 200A126 CLASS B
7HAND WHEELCAST IRONFC 200, SGPA126 CLASS B, A53
8LEVER HANDELCAST IRONFC 200, SGPA126 CLASS B

Zebco Provides Valve Solutions for Bahrain’s Sectors

Zebco Engineering delivers high-performance valves for Bahrain’s النفط والغاز (oil and gas), البتروكيماويات(petrochemicals), and توليد الطاقة (power generation) industries.

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Zebco Valves : Supporting Industries Globally

Find reliable customized valve solutions for industries of the kingdom of Bahrain. Zebco Engineering LLP offers quality gate, globe, ball, and butterfly valves meeting international standard requirements, tailored to a wide range of applications.

Let’s Get Started

Our team is here to help with all your industrial needs. Reach out to us today, and let Zebco Engineering provide the solutions you're looking for.

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